+260 977 589 751 | +260 967 208 005


moc.acirfayarnus%40bew

+260 977 589 751 | +260 967 208 005


moc.acirfayarnus%40bew

C&I, BESS and Mini-Grids

Smart solar energy management for commercial & industrial use.

What is a BESS?

In commercial and industrial (C&I) solar energy systems, a Battery Energy Storage System (BESS) is used to store excess solar power and discharge it later when needed, allowing solar-generated energy to be used even when the sun isn’t shining. This capability helps smooth out the intermittent nature of solar PV and provides a more stable and controllable energy supply for the facility.
In essence, the BESS acts as a buffer between the solar PV system, the utility grid, and the facility’s loads, enabling advanced energy management strategies (reducing peak demand, shifting energy usage, and providing backup power).
When combining a BESS with solar panels and a local reticulation network, the system becomes a minigrid which can supply power to rural facilities without access to the national grid.

BESS Key Components

A BESS is composed of several key components that work together to charge, store, and discharge energy safely and efficiently. The main components include the batteries themselves and critical power electronics and control systems that manage the energy flow and ensure safe operation:

Battery Modules & Racks

The battery is the heart of the BESS, storing energy in electrochemical form. Most modern BESS use lithium-ion battery packs assembled from numerous small cells. Cells are grouped into modules, and modules are stacked into battery racks wired in series and parallel to meet the desired system voltage and capacity.
In C&I systems, these racks are often housed in cabinet or container enclosures equipped with thermal management (HVAC or liquid cooling) to maintain proper temperature and ensure safety. The battery racks collectively provide the energy storage capacity (measured in kWh or MWh) for the system.

Battery Management System (BMS)

The BMS monitors and protects the batteries. It tracks key parameters of the battery packs – such as state of charge (SoC), state of health (SoH), cell voltages, currents, and temperatures – to keep the battery within safe operating limits.
If any cell or module exceeds defined limits (e.g. over-voltage, over-temperature), the BMS can intervene by throttling or stopping charge/discharge to prevent damage. The BMS also balances the charge among cells to maximize performance and lifetime.
In short, the BMS ensures safe, reliable operation of the battery, helping prevent issues like overcharge or thermal runaway and thereby safeguarding the system’s longevity.

Power Conversion System (PCS) / Bi-directional Inverter

The PCS (often a bi-directional inverter or set of inverters) is responsible for converting power between DC and AC. Batteries store DC (direct current) power, whereas the facility’s loads and grid operate on AC (alternating current).
A bi-directional inverter converts the battery’s DC output into AC to supply building loads or feed power back into the grid, and it can also convert AC from the grid or PV into DC to charge the battery.
Crucially, the PCS is designed for two-way operation (charging and discharging) and fast response. It is typically controlled by the BMS and EMS – for example, the inverter needs to know the battery’s SOC from the BMS to stop discharging when a minimum SOC is reached. The PCS often has various operating modes or settings (voltage, frequency control, etc.) to handle on-grid or off-grid operation.

Energy Management System (EMS)

The EMS is the high-level controller that orchestrates the overall operation of the BESS in coordination with other energy resources. It communicates with the inverter (PCS) and BMS, and often also with on-site PV inverters, the utility meter, and other sensors, to make optimal decisions about when to charge or discharge the battery.
The EMS runs the control algorithms or software logic for the desired application – for instance, scheduling the battery to charge during times of solar surplus or low grid prices, and to discharge during peak demand periods.A well-designed EMS optimises BESS usage by balancing performance and battery life (avoiding unnecessary deep cycles) to improve return on investment.

Illustration

All-in-One BESS with Bi-Directional Inverters inside

Illustration

Container with Bi-Directional inverters and batteries

Integration with Solar PV and the Grid

A BESS in a C&I solar installation is usually integrated either in AC-coupled or DC-coupled configurations, and it interfaces with both the onsite PV system and the utility grid:

AC-Coupled Integration

Illustration

In an AC-coupled setup, the solar PV system and the BESS each have their own power conversion devices and are connected on the AC side of the electrical system (e.g. both feed into the facility’s AC distribution panel or minigrid).
The PV array feeds a solar inverter to produce AC power, which can supply loads or charge the battery via the battery’s inverter (essentially AC is converted back to DC for storage).
AC coupling is often used when adding storage to an existing PV system because it is simpler to retrofit. One drawback is that charging the battery from PV involves two conversion steps (DC to AC to DC), incurring some efficiency loss.

DC-Coupled Integration

Illustration

In a DC-coupled system, the PV array and the battery are tied together on the DC side, typically sharing a common DC bus and using a single hybrid inverter or a DC/DC converter.
This setup is efficient for new PV+storage systems because it avoids extra conversion steps – the PV can charge the battery without going through an AC stage.
A DC-coupled BESS can also be designed to allow charging from the grid (if a bi-directional hybrid inverter is used).

Grid Connection and Operation

Regardless of AC or DC coupling, the BESS’s inverter connects into the facility’s electrical system and can interact with the utility grid. In normal operation (grid-connected mode), the BESS can both import energy from the grid (to charge the batteries) and export energy to the grid (to support the loads or send back power).
If the grid goes down, the inverter isolates the BESS (and typically the PV system) from the grid for safety. In many C&I BESS installations, the inverter is capable of switching to a backup power mode during an outage – effectively forming a local minigrid that can keep critical loads powered using the battery and solar PV.

Charge/Discharge Cycles & Operating Modes

A BESS goes through continuous charge and discharge cycles as it operates, and these cycles are tailored to the facility’s needs. Modern lithium-ion batteries can endure thousands of cycles before their capacity significantly degrades, so a well-managed daily cycling regimen can last for a decade or more.

1

Peak Shaving(Demand Charge Management – C&I):

In this mode, the battery discharges during periods of highest power demand to reduce the peak load drawn from the grid.
By supplying stored energy at peak times, the BESS prevents the facility’s grid demand from spiking, thus lowering demand charges on the utility bill. The battery is then recharged during off-peak times or when there is excess solar generation.
Peak shaving with a BESS allows users to “store power during off-peak periods and discharge during peak times to reduce electricity costs”.
This is especially valuable for C&I customers, as demand charges can comprise a significant portion of their energy costs.

2

Load Shifting(Energy Time-Shifting or Arbitrage-C&I):

Load shifting involves storing energy when it’s abundant or cheaper (for example, midday when solar PV output is high, or at night when off-peak grid rates apply) and using it later when energy is scarce or expensive.
In a solar C&I scenario, this often means capturing surplus solar production around noon that would otherwise be curtailed or exported at low value, and discharging that energy in the late afternoon/evening to supply the facility’s loads.
It can also mean charging from the grid during low-tariff periods and discharging during high-tariff periods. This “energy arbitrage” smooths out the supply-demand curve and minimizes energy purchase when prices are high.
The BESS thereby helps the facility avoid buying expensive peak-hour electricity by using cheaper stored energy.

3

Backup Power(Energy Resilience and UPS – C&I):

A BESS can operate as a backup power source in case of grid outages or emergencies. In this mode, the battery (often in conjunction with on-site solar and possibly a generator) will kick in to supply power to critical loads whenever the grid fails. The transition can be fast enough to prevent downtime (similar to an uninterruptible power supply). 

4

Solar Minigrids:

In the case of off-grid facilities (such as rural villages or lodges), the BESS and PV together can form a self-sustaining minigrid, powering the facility 24/7.
The solar panels keep recharging the batteries during daylight, while the batteries supply power at night. In the context of off-grid facilities the term “minigrid” refers to the BESS plus the local electrical reticulation network.

Photo Gallery

Pictures showcasing some of our successfully installed solar mini-grids

Battery Technologies

Modern BESS for C&I applications almost exclusively use lithium-ion batteries, due to their high energy density, efficiency, and long cycle life.

Lithium Iron Phosphate (LFP)

    Excellent safety and stability
    Long cycle life (6,000+ cycles)
    Less prone to overheating or thermal runaway

Lithium Nickel Manganese Cobalt Oxide (NMC)

    Higher energy density
    Shorter cycle life compared to LFP

Use of Transformers

In cases where a minigrid is connected to the grid, a transformer between the grid and the inverter of a C&I BESS may be required for technical, safety, and functional reasons:

Galvanic Isolation

The goal of galvanic isolation is to electrically isolate the inverter and battery system from the grid. This improves safety and protects the inverter and batteries from grid disturbances (e.g. lightning surges, faults, harmonics).

Grounding and Neutral Reference

Transformers can establish a defined neutral and grounding scheme, which is critical for protection and fault detection. Without a transformer, grounding arrangements can be more complex, especially with TN-C, TN-S, or IT systems.

Phase Shifting or Configuration Matching

Used when the inverter is configured for delta and the grid is wye (or vice versa), or when phase balancing is needed. This enables flexibility in interfacing different electrical systems.

Harmonic Mitigation

Transformers can be designed to help deal with harmonic distortion from the inverter or other loads. This improves power quality and helps comply with utility standards.

Fault Current Limiting

Transformers inherently limit short-circuit currents contributed by the inverter to the grid, helping with protection coordination.

Regulatory or Utility Requirements

Some utilities mandate transformer coupling for grid-tied battery systems, regardless of voltage match, to ensure proper disconnection and safety isolation.

If a C&I mini-grid is not connected to the utility grid (i.e., a fully off-grid or islanding system), then a transformer on the load side is usually not strictly necessary — but it might still be installed in certain situations for specific technical reasons.

Photo Gallery

Pictures showcasing some of the projects successfully completed by our C&I partner, Viridus Ipsum.

Conclusion

In summary, a Battery Energy Storage System in a C&I and minigrid context is a sophisticated integration of batteries, power electronics, and control software that together enable a host of energy management capabilities.
The BESS stores surplus solar energy and dispatches it when beneficial, working either in parallel with the grid or independently as needed. Key components like battery packs (with BMS) and bi-directional inverters are coordinated by an EMS to ensure safe, efficient operation.
This allows the system to perform valuable functions such as shaving peak demand, shifting energy to cover evening loads, and providing backup power for critical operations. With advancements in lithium-ion battery technology, C&I BESS solutions are becoming more economical and reliable, helping businesses cut energy costs, improve sustainability, and increase resilience against grid disturbances or powering minigrids.

Not sure which C&I / Solar Systemis right for you?

Get in touch with one of our experts to find the perfect solution!